Surface & Profile

MÄGERLE BLOHM JUNG

Cylindrical

STUDER SCHAUDT MIKROSA

Tools

WALTER EWAG
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INSERT LINE - Neue Maßstäbe die eine hohe Messlatte legen! Präzise, produktiv und qualitativ.

The INSERT LINE is an indexable insert periphery grinding machine that allows machining of increasingly complex insert geometries.

The newly developed periphery grinding process, the advanced ProGrind software and the 6-axis FANUC robot create a theoretical line between the insert and the grinding wheel during the machining of the insert cutting surfaces. The resulting isolation between the workpiece and the grinding machine provides for less friction, reducing the thermal stress in the contact zone.

Advantages that ensure profit:

■ Success through the grinding wheel diameter:
- The grinding wheel diameter up to 500 mm reduces production time by up to 50%.
- A variable-grinding wheel diameter allows grinding of concave shapes.
- Optimal machine kinematics with a hydrostatic guide.
- Higher quality of the cutting surface.
■ Tightest tolerance produced economically.
■ Axes ensure maximum accuracy, reliability and unique dynamics.
■ Surface damage can be avoided and the cutting rate can be increased.
■ Economic production is ensured by the use of 350-500 mm grinding wheels.

[Translate to English:]

Schleifspindelantrieb: 12,5 kW
Drehzahl-Spindelantrieb (regelbar):    0...3000 min.
Durchmesser Schleifscheibe:350...500 mm
Anzahl CNC-gesteuerte Achsen4

[Translate to English:] Die Wendeschneidplatten-Umfangschleifmaschine INSERT LINE stellt sich den hohen Anforderungen an Präzision und Produktivität:
Angefangen bei variablen Schleifscheibendurchmessern, welche auch das Schleifen von konkaven Formen zulassen, über die optimale Maschinenkinematik mit hydrostatischen Führungen bis hin zur Qualität der Schneidflächen und reduzierten Produktionszeiten.